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WHY FILTER?

Compressed air used in high precision applications, pneumatic automation and in the chemical, biochemical, electronics, pharmaceutical and food industries, has steadily increased the requirement for greater levels of purity.

The level of atmospheric contamination that can be found in an industrial area may be as much as 140 million particles per cubic meter of air.

About 80% of these are smaller than 2 microns and are therefore not captured by the intake filters of the air compressors.

When the air is compressed to 7 bar, for example, the number of particles per cubic meter reaches 1/120 million.

This contamination is made worse by:

  • Water vapour, most of which condenses in the form of droplets.
  • Hydrocarbon vapour from heating systems, road and air traffic and oil vapour produced during compression.
  • Air-borne oil particles produced in the air compressor in concentrations typically ranging from 5 to 20mg/Nm³
  • Solid contaminants produced in the compressed air distribution and treatment system.

Some of the problems created by this concentration of pollution are:

Compressed Air / Gas Filtration and ISO Standard

Tegnon offers you the right and most cost effective solution for contamination problems in your air or gas reticulation system with our range of "FINITE" filter elements designed and manufactured for the removal of oil, water and solid contaminants.
The performance of these elements in different combinations conform to the requirements of international ISO standards as specified in ISO8573-1 as indicated in the table.

Class Solid Water Oil
Maximum Particle Size (µm) Maximum Concentration
ppm    (mg/m³)
Maximum Pressure Dewpoint
ºF          (ºC)
Maximum Concentration
ppm    (mg/m³)
1
2
3
4
5
6
0.1
1
5
15
40
-
.08
.8
4.2
6.7
8.3
-
(0.1)
(1)
(5)
(8)
(10)
-
-94
-40
-4
37
45
50
(-70)
(-40)
(-20)
(+3)
(+7)
(+10)
.008
.08
.83
4.2
21
-
(0.01)
(0.1)
(1)
(5)
(25)
-

3 Element grades are available.

  • FG - Good general coalescing efficiency in combination with high flow rates and long element life micro-glass media with stainless steel supports. Particle rating - 0.6 micron, oil carryover - 0.05mg/m³ (~0.4ppm)
  • FA - Coalescing applications where total removal of liquid aerosols and suspended fine solids is required in all pressure ranges - micro-glass media with stainless steel supports.
    Particle rating - 0.3 micron, oil carryover - 0.01mg/m³ (~0.008ppm)
  • FP - Polishing gas streams  of trace amounts of hydrocarbon contaminants. Activated charcoal
    media - must be protected by coalescer.
    Oil vapour removal efficiency - Down to 0.003mg/m³ (~0.0025ppm)
  • FO - Removal of solids where very high dirt holding capacity is required. Pleated cellulose media.
    Particle rating - 3 micron, efficiency - 100%.

tegnon filter housings are manufactured in a variety of materials to suit any application - we also have the facility to custom design filters for specialised applications - All housings
( except FP ) are complete with a high quality differential pressure gauge.

tegnon filters can be fitted with a variety of mechanical or electrically operated automatic drains.

tegnon filters are available as standard for pressures up to 16 bar - on request filters can be supplied for pressures up to 310 bar.

tegnon also supplies a complete range of retrofit elements to suit filter housing from other manufactures.

Model Air flow rate 1)
(m³/h)
Connections Max. operating
pressure
Dimensions Weight
(kg)
Filter element
HEF 005 60 1/2" 16 88 190 20 70 0.9 1 / 06050
HEF 007 78 1/2" 16 88 190 20 70 1.0 1 / 07050
HEF 010 120 1/2" 16 88 260 20 70 1.1 1 / 04050
HEF 018 198 1" 16 125 263 33 80 2.8 1 / 12075
HEF 030 335 1" 16 125 365 33 80 3.4 1 / 22075
HEF 047 510 1 1/2 " 16 125 465 33 80 3.9 1 / 32075
HEF 070 780 1 1/2 " 16 125 644 33 80 5.4 1 / 50075
HEF 094 1000 2 " 16 163 689 48 95 8.0 1 / 51090
HEF 150 1500 2 " 16 163 935 48 95 10.5 1 / 76090
HEF 240 2760 3 " 12 248 986 74 760 24.5 1 / 75140
B360 3000 DN 100 12 500 1668 315 - 108 2 / 76090
B450 4500 DN 125 12 500 1668 315 - 107 3 / 76090
B600 6000 DN 150 12 640 1693 340 - 148 4 / 76090
B900 9000 DN 200 12 790 1767 340 - 239 6 / 76090
F 77-10 5170 100 10 1330 180 500 760 148 3 / 60710
F 129-15 8620 150 10 1350 220 600 760 175 5 / 60710
F 180-15 12060 150 10 1360 240 640 760 215 7 / 60710
F 230-20 15500 200 10 1360 290 640 760 248 9 / 60710

 

*  Nominal capacity at 700 kpa(g) operating pressure and normal particulate loading of < 50 ppm. For severe loading between 50 & 200 ppm multiply chart capacities by 0.75, for over 200 ppm multiply chart capacities by 0.5.